Why Do I Need a Bandsaw?

If you're looking for a versatile cutting tool for your industrial applications, a bandsaw may be just what you need. Industrial bandsaws provide precise cutting with highly efficient productivity, making them one of the most flexible saws in the industry. Learn more about bandsaw capabilities and applications to determine how a bandsaw can boost your business. 

What Is a Bandsaw?

An industrial bandsaw is a type of power saw with a long, toothed metal blade. Rotating wheels drive the blade, producing precise and uniform cuts in materials such as metal, plastic and even meat. The cutting apparatus usually comes with a table you can use to steady your workpiece as you cut it. 

When deciding on the best bandsaw for your applications, you have many configurations to choose from, including contour, structural, enclosed, table, automatic, semi-automatic and dual-column saws. The style of the bandsaw makes it more suitable for specific applications, meaning you can find a design tailored to your needs.

What Are the Benefits of Bandsaws?

Bandsaws are uniquely equipped to make specific applications easy, and they surpass other cutting tools in many ways. Bandsaws can be a huge asset to your business because they're: 

  • Versatile: Bandsaws can cut all kinds of materials of several shapes and sizes, from small composite blocks to large sheets of metal. You can also use several different blades with a single bandsaw, allowing you to fulfill different project orders without investing in multiple bandsaws. This feature makes bandsaws an ideal tool for smaller shops.
  • Precise: The evenly distributed teeth on a bandsaw's thin blades are easy to maneuver. This characteristic allows bandsaws to deliver exact cuts. Since bandsaws are so precise, they're ideal for cutting irregular shapes and following specific patterns. Their power and refined blades also enable them to make straighter cuts than some other saws. 
  • Powerful: Bandsaws offer rapid cutting speeds, making them strong enough to easily cut through various materials and even layered workpieces. 
  • Efficient: Fast cutting speeds and accurate cuts mean you can quickly match project specifications and create more projects with fewer errors. 
  • User-Friendly: Many bandsaws have touch display controllers for easy operation. Some bandsaws are semi-automatic, so you can set your desired specifications and let the saw work with minimal operator intervention. These features make bandsaws easy to operate and increase operator safety.
  • Durable: Any power tool in your shop is an investment you'll want at your disposal for years to come. Bandsaws are some of the most durable cutting tools around, engineered to withstand years of tough jobs. 
  • Safe: Most bandsaws are low-impact and cut downward, which helps secure the material you're cutting on the table and reduces the risk of injuries. 
  • Waste-Reducing: Many band saws have thin blades that produce a small cut thickness, resulting in less material wasted.

Common Bandsaw Applications

Professionals use different kinds of bandsaws across nearly all materials and industries to achieve their exact project needs. If you work on projects that require any of the work in the list below, chances are, you need a bandsaw:

  • Cutting precise patterns: A vertical contour bandsaw can get the job done in applications requiring intricate, detailed cuts. The blade is thin enough to create irregular, precise designs ideal for fence making, electronics manufacturing, and more. 
  • Circle cuts: Thin bandsaw blades allow you to easily make tight circular cuts in workpieces. Vertical contour bandsaws can also make curved cuts, widening their uses across applications. 
  • Cutting multiple pieces: If you need to ensure that multiple pieces of material have precisely the same angles, you can use a dual column dual swivel bandsaw. Operators can stack multiple workpieces and measure out the angle on the top piece. The bandsaw then follows the outline to cut all the pieces to precise specifications. 
  • Cutting large workpieces: The same cutting action that allows you to create intricate cuts also enables you to cut through very large workpieces. Production bandsaws are used in the lumbering, automotive and electronics industries to cut large materials.

What Materials Can I Cut With a Bandsaw?

A bandsaw's reliable power enables it to cut efficiently through several materials. As long as you know which type of bandsaw you need and the design of the blade best suited for your application, you can use this machine in nearly any project. Here are the most common materials you can cut with a bandsaw:

  • Metal: Cutting through metals and heavy steel grades can be challenging, especially when making detailed cuts. Although there are limitations to how thick a piece of metal you can cut with a bandsaw, this tool can handle many kinds of metal workpieces. From aluminum and copper to steel, as long as it is equipped with the right blade, a bandsaw can cut it. 
  • Plastic: A fine-toothed bandsaw blade can also handle sturdy, thick plastic materials like PVC pipes, plastic sheeting and more. Tube-cutting saws, for example, are ideal for plastic tube fabrication.

What Industries Use Bandsaws?

Though many projects can benefit from various cutting tools, bandsaws are best suited for certain endeavors. Here are a few industries that often use heavy-duty bandsaws in their shops and facilities: 

  • Metalworking: Many metal service centers and fabrication centers use high-production bandsaws in their daily work to cut metal tubes, sheets and more.
  • Automotive and aerospace: These industries use bandsaws to make precise cuts through tough workpieces like steel sheets. 
  • Lumbering: Production saws can cut large logs into smaller boards for lumbering.
  • Meat cutting: Bandsaws are so powerful that butchers can use them to cut through bones and frozen meat to achieve the exact portions they need to prepare. These tools create clean meat cuts that help decrease food waste. 
  • Medical device manufacturing: Bandsaws can even cut through fragile materials like glass and quartz workpieces.

Browse Bandsaws From DoALL Saws

When you want to add a material-cutting machine to your shop, a bandsaw from DoALL is an excellent solution. We're the only manufacturers in the world that produce sawing machines, blades and coolants, so we can provide every tool and product you need. Our bandsaw experts can help you find the right bandsaws and blades for your unique application. 

Browse our bandsaw machines for sale. You can also request a quote or more information to get started today!